1756
System inventory
Rack, I/O, network, drive, HMI and field dependencies are extracted.
INDUSTRIAL MODERNIZATION
Not replacing the old system,
renewing it by managing risk.
Migration means managing not just the PLC, but I/O, HMI/SCADA, drives, network, safety, interlocks and process behavior in a single cutover plan.
LEGACY → TARGET ARCHITECTURE
INSTALLED BASEPLC-5 / SLC-500Legacy Architecture
TARGET PLATFORMControlLogixModern Architecture
DS / MIGRATIONENGINEERING
GATEVALIDATE → TRANSFORM
GATEVALIDATE → TRANSFORM
01INVENTORYInstalled base
02I/O MAPI/O · Network
03CONVERTLogic · HMI · Drives
04OFFLINE TESTInterlock · Sequence
05CUTOVERControlled shutdown
06COMMISSIONValidate · Handover
6-STAGE TRANSITION
Each stage reduces
the risk of the next.
Instead of four generic text cards, the process is treated as a single engineering object with decision points, technical outputs and control layers.
Migration architecture
The target controller, I/O, network and HMI layer are designed together with capacity in mind.
R00_MAINR01_CTRLR02_AUTO✓
Offline conversion
Logic, tag structure, alarms, sequences and communication are migrated in a controlled way.
INTERLOCK ✓
SEQUENCE ✓
COMMS ✓
Test & validation
The maximum possible function is validated offline before going to site.
02:00
Planned shutdown
Cutover steps, the rollback plan and a checklist are used to manage critical time.
RUNSYSTEM ONLINE
Commissioning
I/O, process, operator functions and production behavior are validated in the field.
RISK CONTROL BOARD
The invisible part of
migration is managed here.
The real value isn't in installing a new PLC — it's in migrating without losing existing process behavior.
I/OMappingCONTROLLED
LOGICInterlocksVERIFIED
NETDependenciesMAPPED
HMIOperator flowVALIDATED
DRIVECmd / FdbkTESTED
STARTUPRollbackREADY
LET'S DISCUSS YOUR PROJECT
Let's map the legacy
architecture together.
Share your existing PLC, I/O list and network architecture; let's build the target platform and a controlled migration approach together.
Create migration request →